72nd Conference on Glass Problems: A Collection of Papers Presented at the 72nd Conference on Glass Problems, The Ohio State University, Columbus, Ohio, October 18–19, 2011, Volume 33, Issue 1

Sets forth innovative, viable solutions to challenging problems in glass manufacturing

Since 1934, the annual Conference on Glass Problems has addressed the challenges facing the glass industry with innovative solutions that have led to new and enhanced glass products and processes. Each year, the proceedings from this conference, which has become the largest industrial glass meeting in the United States, have been published for the benefit of glass, ceramics, and materials scientists and engineers around the world.

This volume features the state–of–the–science collection of papers presented at the 72nd Conference on Glass Problems. During the conference, leading international scientists and engineers met for two days to discuss the latest innovations and solutions for glass manufacturing. Moreover, they forecasted and explored future directions of the glass industry. The proceedings are grouped into five sections:

References at the end of each paper enable readers to explore individual topics in greater depth.

The 72nd Conference on Glass Problems is essential reading for all scientists and engineers who need to stay abreast of the latest research in the field. All readers will find valuable information that enables the glass industry to continue to innovate with new and improved glass products and processes to meet the needs of both industrial and general consumers.

Foreword ix

Preface xi

Acknowledgments xiii

GLASS MELTING

Optimization of Burners in Oxygen–Gas Fired Glass Furnace3
Marco van Kersbergen, Ruud Beerkens, Wladimir Sarmiento–Darkin,and Hisashi Kobayashi

Future Energy–Efficient and Low–Emissions Glass MeltingProcesses 15
Ruud Beerkens, Hans van Limpt, Adriaan Lankhorst, and Piet vanSanten

Mathematical Modeling to Optimize a Furnace Length by WidthRatio 33
Erik Muijsenberg, Marketa Muijsenberg, Tomas Krobot, and GlennNeff

A Summary of Almost 50 Years of Glass Furnace Preheating53
George Kopser

Is 50% Energy Efficiency Improvement Possible in the GlassProduct and Production Chain in 2030? 65
Leon Wijshoff

REFRACTORIES

Conception of Modern Glass Furnace Regenerators 75
Stefan Postrach, Elias Carillo, Mathew Wheeler, and GötzHeilemann

New Cruciform Solutions to Upgrade Your Regenerator 91
D. Lechevalier, I. Cabodi, O. Citti, M. Gaubil, and J.Poiret

Bonded Solutions for the Container Market 105
Thierry Azencot and Michele Blackburn

Low–Cost Fused Cast Refractories: Some Peculiarities andConnection with Glass Defects 113
P. Carlo Ratto

Mullite, Spinel & Calcium Aluminate Leading the Wayfor Long Campaign/Energy Efficient Modern Glass FurnaceConstruction 121
Chris Windle, Trevor Wilson, and Rhiannon Webster

MoZr02 A New Material for Glass Melting Electrodes andMolybdenum Glass Tank Reinforcements Experiences and Insights135
Mike Ferullo and Rudolf Holzknecht

PROCESS CONTROL

Changing of Gob Temperature from Spout to Blank 147
Gesine Bergmann, Hayo Müller–Simon, Nils–Holger Löber,and Kristina Kessler

High Viscosity Glass Sheet Fabrication 159
Daniel Hawtof

Closed Loop Control of Blank Mold Temperatures 167
Jonathan Simon and Braden McDermott

LEGISLATION, SAFETY, AND EMISSIONS

The U.S. Policy and Political Landscape and Its PotentialImpacts on the Glass Industry: Through a Glass Darkly 179
Shelley N. Fidler and Marisa Hecht

Achieving a Global Corporate Safety Culture 187
Jeff Hannis

Emission Monitoring in the Glass Industry 193
Steve Roosz

RECYCLING AND BATCH WETTING

Design of a New 25 Ton per Hour Waste Glass Processing Plant forRumpke 205
Christian Makari and Stefan Ebner

Glass Recycling Technology of Today 217
Hoser Moser

Cord Testing using Thermal Shock: Virtue or Vice? 221
Gary L. Smay and Henry M. Dimmick, Jr.

To Wet or Not to Wet, That is the Question PartB Using Dry Batch 231
Douglas H. Davis and Christopher J. Hoyle

Batch Wetting Another Point of View 243
John Brown, Hisashi Kobayashi, Wladimir Sarmiento–Darkin, andMatthias Lindig

Author Index 257

CHARLES H. DRUMMOND, III, PhD, recently retired from TheOhio State University as Emeritus Professor in the MaterialsScience and Engineering Department. Drummond has been the Directorof the Annual Conference on Glass Problems since 1974 and is arecipient of the Ohio Governor′s Emerging Technology Award and theAmerican Ceramic Society′s Cramer Award.