Metallurgical Failure Analysis: Techniques and Case Studies

Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible.

The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author’s experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike.

Explores the fundamentals and methodology of failure analysisExamines the major causes of component failuresTeaches a systematic approach to investigation to determine the cause of a failureFeatures 37 case studies on high performance engineering components

Part 1 Fundamentals and Methodology 1. Introduction 2. Fracture 3. Tools and Techniques Used in Failure Analysis

Part 2 Case Studies 4. Improper Material Selection 5. Manufacturing Defect 6. Casting Defects 7. Overload 8. Fatigue 9. Corrosion Induced Failures 10. Hydrogen Embrittlement and Stress Corrosion Cracking 11. Wear 12. Elevated Temperature Failures 13. Bibliography